posted on 2017-02-14, 04:49authored byStefan J. D. Smith
Membranes, one of the
most energy efficient separation methodologies, can be further enhanced by the
addition of nanoparticle fillers, making them exciting candidates for
industrial separations. Despite membranes’ potential for exceptional
performance, these advanced materials are not being utilised in industry to
improve separation technologies. Many high performance polymers and mixed
matrix membranes (MMM) suffer from mechanical weakness and are prone to
physical aging, making the films too brittle to withstand industrial operating
conditions and exhibit lower performance over time. In recent years, there has
been a growing awareness that these properties are key to the realisation of
MMM applications, and that polymer-additive interactions have considerable
influence over bulk membrane properties.
In this dissertation, the relationship between polymers and
additives was explored to develop methods that control their interactions and allow the properties of the
resulting nanocomposite materials to be tuned. Polymer-Additive interactions were examined against key performance indicators relevant to the application of membranes within industry; specifically
focusing on gas permeability and selectivity, mechanical stability, physical aging, and the
compatibility of nanocomposites’ constituents. As a central theme, the dissertation builds on
the discovery of titanium transmetallated UiO-66 (Ti5UiO-66) and its unusual
success as an additive in PIM-1 based membranes. By comparing the structure and polymer interaction of TixUiO-66
against UiO-66 and a number of other additives; an understanding of how additive interactions influence
the properties of composite membranes was developed. At just 5 wt. %, Ti5UiO-66 in PIM-1
increased permeability by 274 %, a 153 % increase over the unmodified UiO-66
MOF. The interaction between Ti5UiO-66 and PIM-1 also reinforced the polymer
and reduced its age-related permeability loss. In each of the other MMM
studied, additive enhancement in one property usually severely compromised the
materials’ performance in another. In a study linking the polymer-additive
interactions to mechanical performance and physical aging, both strong and weak
interactions were found to have useful and adverse effects on the properties of mixed matrix membranes. Based on this
work, the facile assumption that MMM properties were solely determined by additive ‘compatibility’
was dispelled, suggesting instead the need to tailor specific interactions in
order to control nanocomposite properties. From a number of novel approaches to
control interaction, it was found that the composition and distribution of
organic linkers in the UiO-66 framework could be predictably controlled through
Post Synthetic Exchange (PSE); a promising method of tuning UiO-66’s
interaction with polymer matrices. Finally, the findings presented were applied
to the development of nanocomposite materials in a commercial setting, finding
that MOFs with surfaces targeting specific interactions could improve the
properties and processing of an industrial polymer.
Overall, this dissertation provides a foundation for the
development of the next generation of mixed matrix membranes by revealing how
polymer-additive interactions can be tuned to optimise the physical aging,
mechanical stability, and permselectivity of nanocomposite films. As a basis
for future work, the findings presented here should accelerate the advancement
of MMM technologies and realise membranes’ potential to reduce the energy cost
of the world’s key separation processes.